Indian companies scale up AI across operations and functions

Miner Vedanta has embedded AI, automation, IoT, drones, digital twins, and predictive analytics into daily operations to drive measurable gains in safety, productivity, and resource efficiency. Tata Steel is leveraging AI to analyse workforce safe...

BCCL
To reduce hours spent on repetitive tasks, find more time for innovation
NEW DELHI: Riding the artificial intelligence (AI) wave, Indian companies such as Godrej Enterprises, Larson and Touro (L&T), Vedanta and Tata Steel are busy incorporating AI across all their functions and operations, including both front-end and back-end.

These companies are looking to leverage AI to make the existing workforce more productive by cutting down work hours on repetitive tasks, buying more time for critical work and innovation, the companies' executives told ET.

"AI augments people; it does not replace them. Roles are evolving rather than disappearing," executive director Nyrika Holkar of Godrej Enterprises told ET.


At Godrej Enterprises, engineers and plant teams are spending less time on manual checks and more on optimisation and innovation with the use of AI. The company plans to record a minimum 10-15% productivity uplift for every associate with the AI intelligence engine, Holkar said.

L&T too is using AI to boost productivity on shop floor and at project sites to speed up decision-making. "AI plays a multi-dimensional role here at L&T," said R Ganesan, senior vice president and corporate head, L&T Construction, who also oversees the AI and tech initiatives at L&T group.

"In some cases, fundamentally, we are rethinking how we execute work using AI. It's touching EPC, manufacturing, and back-office operations alike," said Ganesan. Speed, efficiency, and visibility have all improved for L&T, he added.
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Even on the safety front, L&T is using AI-enabled monitoring to spot issues before they escalate. "The shift isn't about replacing people-it's about moving them from repetitive tasks to higher-value judgment and problem-solving," he said.

Miner Vedanta has embedded AI, automation, IoT, drones, digital twins, and predictive analytics into daily operations to drive measurable gains in safety, productivity, and resource efficiency. "At Vedanta Aluminium, drones and AI-led digital smelter systems are enabling real-time monitoring of operations, energy optimisation, and safer inspections, significantly reducing manual intervention," said a company spokesperson.

Tata Steel is leveraging AI to analyse workforce safety data, identifying critical safety insights including recurring root causes of incidents, flag high-risk zones, and monitor critical safety gaps. "These insights help identify critical high-risk, high-impact zones across plants," a Tata Steel spokesperson said.

For such zones, Tata Steel has incorporated a Gen AI-based platform that analyses real-time video feeds to perform a 360-degree situational analysis. "This solution considers the complete physical and operational context to identify hazards and notifies the line manager immediately," the spokesperson said.
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Many large companies have set aside funds for investing in AI. For instance, last year, Godrej Enterprises Group announced a Rs 1,200 crore investment over 3-5 years to accelerate digital transformation across its businesses.

AI training is mandatory for all employees at most of the organisations, including those on shop floors.
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At Hindustan Zinc, tele-remote operations and advanced digital control systems have increased throughput and productivity by enabling surface-based operation of critical equipment, while improving workforce safety, the Vedanta spokesperson said.

Godrej Enterprises Group recently launched a unified AI engine called Amethyst. The group is planning to incorporate AI in its brand strategy for all products, starting with washing machines.
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