Meet FlyCroTugs: The flying robot that carries objects 40 times its weight

BOSTON: Scientists have developed small flying robots that can carry objects up to 40 times their weight, and even heave open closed doors, making them useful for search and rescue operations.

The micro air vehicles, called FlyCroTugs, can anchor themselves to various surfaces using adhesives inspired by the feet of geckos and insects.

With these attachment mechanisms, FlyCroTugs can pull objects up to 40 times their weight, like door handles in one scenario, or cameras and water bottles in a rescue situation.


Similar vehicles can only lift objects about twice their own weight using aerodynamic forces, researchers said.

"Combining the aerodynamic forces of our aerial vehicle along with interaction forces that we generate with the attachment mechanisms resulted in something that was very mobile, very forceful and micro as well," said Matthew Estrada, a graduate student at Stanford University in the US.


The researchers say the FlyCroTugs' small size means they can navigate through snug spaces and fairly close to people, making them useful for search and rescue.

Holding tightly to surfaces as they tug, the tiny robots could potentially move pieces of debris or position a camera to evaluate a treacherous area.

Hoping to have an air vehicle that was fast, small and highly manoeuvrable but also able to move large loads, the researchers looked to wasps.

"Wasps can fly rapidly to a piece of food, and then if the thing's too heavy to take off with, they drag it along the ground. So this was sort of the beginning inspiration for the approach we took," said Mark Cutkosky, from Stanford University.

The researchers read studies on wasp prey capture and transport, which identify the ratio of flight-related muscle to total mass that determines whether a wasp flies with its prey or drags it.

They also followed the lead of the wasp in having different attachment options depending on where the FlyCroTugs land.

For smooth surfaces, the robots have gecko grippers, non-sticky adhesives that mimic a gecko's intricate toe structures and hold on by creating intermolecular forces between the adhesive and the surface.


For rough surfaces, these robots are equipped with 32 microspines, a series of fishhook-like metal spines that can individually latch onto small pits in a surface.

Each FlyCroTug has a winch with a cable and either microspines or gecko adhesive in order to tug. Beyond those fixed features they are otherwise highly modifiable.

The location of the grippers can vary depending on the surface where they will be landing, and the researchers can also add parts for ground-based movement, such as wheels.

The researchers can successfully open a door with two FlyCroTugs. They also had one fly atop a crumbling structure and haul up a camera to see inside.

Next, they hope to work on autonomous control and the logistics of flying several vehicles at once.